Inside Plueger Racing
Crew Chief and Chassis Builder Extraordinaire
Story and photos by Randy Fish

In a day when mechanical combinations
in the nitro pits are becoming somewhat cookie-cutter in nature, it’s
always refreshing to see someone who’s hell bent on taking a different
approach. After all, since the earliest days of competition, people have
had a tendency to root for the underdog. For the last several months,
Steve Plueger, the world’s most respected Funny Car chassis builder, has
assumed the admirable role of underdog for the Fuel Coupe contingent. That
was due in part, to his unusual combination of parts (or lack thereof), a
distinct lack of available budget, and his "Band of Gypsies,"
who all shared the same passion as Plueger.
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Here’s
Steve tweaking the mechanical management setup he debuted with
the car last July at Sonoma. It worked on a bell-crank system,
where engine and clutch functions happened at timed intervals.
This unique setup was already showing promise, though NHRA’s
new rev limiter mandate rendered it obsolete for 2005 and
beyond.
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When it came time to choose the talent,
Plueger selected Dale Pulde to occupy the seat of his new Fuel Coupe.
Though he’s been on the sidelines for way too long now, Pulde is still
regarded as one of the best Funny Car drivers ever, and is also recognized
as one of the most likeable personalities our sport has ever embraced. So,
all the necessary elements were in place for the debut of Plueger Racing.
If you’ll allow us to digress a little bit here, we’d like to
provide some background on this talented chassis fabricator. Plueger got
his start as a metal fitter in Southern California’s once-bustling
aerospace industry. He also worked part time building Gassers for Chuck
Finders, putting in some 80 hours a week between the two jobs. Then, he
went to work for Don Long on a full-time basis, until Finders encouraged
Steve to take over his chassis shop.
Following early racing partnerships with Gary Densham, and later,
"Lil John" Lombardo, the Plueger & Gyger Funny Car became
one of the most feared Southern California independent entries. At the
time, his drivers included Jerry Glenn, Dale Pulde, and Dave Condit. From
1976 to ’79, Steve served as Crew Chief to upstart John Force. As Steve
tells the story, "Force called me one day and said, my uncle (Gene
Beaver, of Beaver and Condit fame) says you’re the only guy who can make
my junk work." Plueger patched things up and got Force on track.
Continuing, Steve said, "Before I tuned John’s car, the quickest he’d
ever run was 6.89 on fire!"
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The
giant Plueger/Leach "Mono-Monster Pump" is like no
other in fuel racing today. Steve can easily adjust the volume
of delivery, and has on a few occasions while developing his
unusual combination.
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Here’s some more interesting Plueger trivia. Steve helped design,
fabricate, and convert an empty Dorsey trailer and Kenworth Aerodyne
tractor that Force bought with the support of Don Steves Chevrolet.
Plueger’s input and labor went into the entire hydraulic system, work
area, and lounge that Force used for over 10 years. It quickly became the
talk of the pits and soon, all the top teams had trailers built just like
it.
Steve Plueger is an engaging kind of guy who could keep your interest
for days telling stories about all the things he’s done in the sport of
drag racing. As we mentioned earlier, he’s managed to field several
successful cars of his own over the years, always using more ingenuity
than budget. During the late ‘90s, he surfaced with yet another
home-built creation. That was the first car to employ the single, giant
fuel pump designed by Plueger and hardcore parts manufacturer, Steve
Leach, of RCD Engineering fame. Plueger mentioned, "I can’t see
spending $7,000 for a Waterman pump when we can build ours for $500."
Al Segrini drove that car and also brought along some sponsor money. Its
Brad "Fat Heads" were another unusual thing about the car, as
they were commonly used on Top Alcohol cars at the time. Steve mentioned,
"I figured if these heads can make a car run good at 10,000 rpm on
alcohol, and run well at 6,000 rpm on injected nitro, they should run fine
at 8,000 rpm on a blown nitro combination." That’s Plueger logic
for you.
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Before
the 2005 Winternationals, Steve was re-engineering his fuel
system while the other guys were thrashing on the new
electrically-controlled hydraulic clutch management system. All
the delivery nozzles had to be increased in size, due to the
installation of a second magneto.
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A while back, Steve had a chassis on the jig for Cruz Pedregon. Before
taking delivery, Cruz’s then new teammate, brother Tony, talked him into
using McKinney cars. When Plueger learned that Cruz decided to cancel the
chassis he’d ordered, Steve decided to keep it for himself and shake
things up in Funny Car. Once again, Plueger enlisted the assistance of
Steve Leach. Aside from the duos proclivity for developing interesting new
parts, they share the same passion for accepting the challenge of doing
things a bit differently than everybody else does.
The Plueger/Leach "Mono-Monster Pump" differs from
conventional fuel pumps, in that it features a single set of gears with
oil-cooled roller bearings, unlike others used today where needle bearings
are cooled with nitromethane. However, even more unusual was the use of a
single MSD magneto and Plueger’s proprietary mechanical clutch, fuel,
and timing management system, which was totally different from the
pneumatic timers we’ve become used to seeing at the top level of the
sport. So, to recount the factors that gave this car its interesting
mystique – Plueger, Pulde, Leach, and an unusual assortment of
top-quality parts that created an impressive mechanical challenge. What’s
not to like?
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Here’s
proof positive that Steve actually outfitted the car with a more
conventional setup. His pride and beliefs were against it, as
Steve has always been a champion for the cause of doing things
that were not only more cost effective, but more of a challenge,
all at the same time.
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So, you’re saying what’s the problem running such a unique
management system? Well, there’s absolutely nobody to compare notes with
in order to verify whether you’re on the right track or not, with
regards to the tune-up. In light of NHRA’s decision to lessen the nitro
percentage, most felt the use of a single mag would only prevent the car
from running big speed, as the additional voltage is needed to burn the
immense volumes of fuel these cars consume. However, as one of the most
respected personalities in the pits, Plueger is in frequent conversation
with Austin Coil, tuner extraordinaire and chief braintrust at John Force
Racing.
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Steve told us, "Coil and Prock (Jimmie) were both interested in
what we were trying to do. They both agreed that if I ran a standard pump,
they could give me a (fuel) combination that would get us started and we
could tune it from there." After some early trial and error towards
the end of last season, Plueger realized his combination would need more
than four passes at each race in order to perfect it. Though Coil and
Prock were both intrigued by the challenge, Plueger recanted one
conversation where Coil said, "This thing can definitely work, but
you’ll probably have to run 50 passes in testing to figure out what it
needs." Obviously, that was out of the question, given the lack of
available budget.
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From
left to right, Paul Trabue, Steve Wiesmantel, Plueger, and
Michael O’Brien discussed their new electronic management
installation, while George Spillers was busy assembling a
complete rack of pistons.
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As things turned out, those 50 passes wouldn’t be necessary. At the
outset of the 2005 season, NHRA mandated the use of a new MSD rev limiter,
which rendered Plueger’s mechanical management system obsolete. The
system would not be compatible with the MSD setup, as electronic
components cannot talk to mechanical components – there has to be an
electrical interface. Steve had two choices. Sell an obsolete race car
with a system that nobody could use, or pony up almost $20,000 to retrofit
it with today’s "normal" type of fuel, clutch, and timing
management system, along with the requisite second magneto. Never a
quitter, Plueger chose the latter. From the get-go, he promised Pulde that
he’d put a second mag on it if the original combination didn’t prove
itself, so in essence, he still kept his word.
Steve’s "Band of Gypsies" thrashed into the wee hours for
weeks on end to engineer and install this new setup, prior to the 2005
season-opening Winternationals. In fact, they were still thrashing once
the car was parked on the hallowed pavement of the Los Angeles County
Fairplex. What you need to understand here is the fact that this car had
never even been fired with its new electronic-over-hydraulic management
and ignition system onboard before it was parked in Pomona. A member of
the crew told us they had run almost 85 gallons of nitromethane through
the engine just firing the car and trying to sort out the clutch system!
The color of disgust was painted on every crew member’s face, but these
guys are made of determination, just like Plueger and Leach.
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Dale
Pulde and Valerie Harrell are partners in crime. Val’s late
father was Funny car great Dickie Harrell, "Mr.
Chevrolet."
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After missing the first session in Pomona, their second chance was
washed out by a full day of rain, so Saturday’s final two attempts put
them in a precarious position. A 5.76-second pass was the best they could
get out of it. Phoenix provided another learning experience, but by that
time Steve was having thoughts about dissolving the team, as other
problems began to surface. There was some dissention among the troops,
which demonstrates that it’s difficult to keep a diverse bunch of
talented individuals singing from the same song sheet. Though they were
learning with each pass, there is a fine line between applying too much
power and not enough. Either way, you’re either going to smoke the tires
or shake the tires while learning what the car wants. Plueger said,
"It sounds simple to take fuel away, but our pump puts out more
[volume] than Force’s, so we have different issues to deal with."
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Don’t forget, Steve ran successfully in a time when he could tow less
than an hour from home to race at Lions, Irwindale, or OCIR. Today’s
prospect of leaving his home and shop behind on Tuesday in order to get
everything set up at each race had already gotten old. Besides running
Plueger Race Cars that fabricates Funny Car chassis, Steve operates
P&P Fabrication, which manufactures special oil pumps for Pro Mods,
Top Alcohol, and nitro cars, and business is brisk. He also produces the
breather tube adapters you see on the valve covers of most every nitro and
alcohol car that’s racing today. Over the years, he’s built well over
200 of the most successful Funny Cars on the planet, and to this day, his
platform design has been copied time and time again.
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Respected
machining master Steve Leach is an active partner in Plueger
Racing, though his busy RCD Engineering facility is some 400
miles north of Plueger’s, located in Grass Valley, California.
Plueger and Leach have been close friends for many years and
have also collaborated on countless mechanical projects.
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So, while Plueger’s latest foray in the Fuel Coupe wars has been a
bit short of spectacular, at least you realize that he did it out of sheer
determination, the thrill of competition, and the challenge of doing
things a bit differently than the rest of the pack. Also know that his
fellow competitors are fully aware of his capabilities, they saw his car
(and driver) as a very real threat, and they still possess the same amount
of respect for him – possibly more. As we bring you this story, Steve is
seriously reviewing his options. There’s a chance you’ll see this car
competing at Seattle and Sonoma later this year. However, we’re hoping
the Band of Gypsies is not disbanded any time soon, because these guys can
turn the corner at any given time. What’s more, there are legions of
fans out there who are excited to see Dale Pulde back in the seat. Please
stay tuned. We’ll be happy to provide updates on the status of Plueger
Racing as soon as possible.
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Paul
Trabue (partially visible) and Steve work well together on
whatever needs their attention. It’s extremely unusual to see
Steve without a crowd around him. He’s just one of those guys
who commands your attention (and respect).
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Famous
nitro tuner Donnie Couch (L) is an infrequent consultant who’s
always up for having fun and helping solve problems. Since his
teenage years, Donnie has worked with some of the most famous
teams in drag racing, including Tom McEwen, Billy Meyer, Dan
Pastorini, Shirley Muldowney, and many more.
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Steve
took the input shaft over to his surface table to double check
its length for end clearance. When the clutch gets hot and
expands, the input shaft needs a precise amount of clearance.
Otherwise, it will damage the reverser.
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The
sanitary "White Ghost" is actually a refreshing change
from the corporate-mandated, cheesy vinyl graphics we’ve
become used to. Some fans thought it should have worn Pulde’s
famous "War Eagle" paint and lettering.
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