nce upon a time (for example, the heyday
of the Detroit-built muscle car), sticks reigned supreme. You were really
somebody if you rowed a stick. Today, you seldom see any. In drag racing,
the venerable Powerglide seems to be the generic transmission of choice
(notwithstanding "metric" Turbo Hydramatics and high-end 904
Torqueflites, along with the odd TH 400 or 727 Torqueflite). On the
street, the GM Turbo 350 or the 700R4 (or versions thereof) seem to be
equally split as the transmissions of choice. Stick shifts are few and oh
so far between. Why don’t we see more stick shift cars, particularly
those of the street-strip variety? After all, many folks will tell you
that at least half the fun is actually driving the car. So why not dare to
be different and run a stick?
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A
couple of different cases are available for the Jerico four
speed. Of primary interest are top as well as top and bottom
loader cases. For ease of inspection and assembly, the top and
bottom loader case (as shown in these photos) is preferred. It
just makes access and service a whole bunch easier. Top loader
(only) cases are often specified in road race applications. The
reason is, a top and bottom loader case has an extra surface
that might (a big might) leak.
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How Difficult Are They?
The first thing someone (particularly someone with quarter mile
experience) will say is "sticks are inconsistent." They’re
hard to drive. I don’t think that’s totally correct. It’s the driver
who is inconsistent and makes things hard to drive, not the transmission
– particularly if the transmission is matched to the car. In fact, there
is no real reason why a stick shift car can’t be any less consistent or
harder to use than an automatic, particularly in a car that is properly
set up.
Think about a typical high performance bracket race automatic
combination (for example, a bracket race Powerglide). The ‘glide has two
gears. First gear, in stock form, can be as high as 1.76:1 (1.82:1 first
gear sets were used in OEM low HP applications). Aftermarket ratios are
plentiful, more or less ranging from 1.68:1 to 2.18:1. Because of the
rather high (low numerical) first gear ratios, a Powerglide really depends
upon the torque converter. To get a ‘glide to effectively work in a drag
race application, you’ll need an aftermarket converter. No big deal?
Maybe it is. There’s more to this equation. In order to build
horsepower, you’ll likely need a bigger cam – more lift, and more
important, a bunch more duration. Add the big duration numbers, couple it
with a car that likely weighs 3000-3500 (or more) pounds, stir in a
relatively high first gear ratio, and in order to get the car moving, you’ll
need to increase the stall speed of the converter (quite often by a
dramatic margin). Therein lies the problem: The more stall speed you add
to a converter, the harder it is to drive the car on the street (and hey,
I’m talking from experience here – I once tried to street drive a big
block-powered first generation Camaro with a Powerglide and a relatively
tight 8-inch converter – it’s no fun).
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When
the top cover is removed, you can see what we mean about ease of
access. Internally, First gear is the only fixed gear on the
cluster and there are myriad ratio options. All of the other
gears slide onto the splines machined on the cluster shaft and
are replaceable, so ratios are extremely easy to change. Snap
rings are incorporated to keep the gears from moving sideways.
The cluster gear rides on a one-inch pin, along with a
complement of needle bearings. Since the straight cut gears
experience no side thrust, the cluster runs directly against the
case with no thrust washers. The extra space gained from the
lack of thrust washers is used to physically widen the gears.
Reverse is enclosed within the main case and uses a reverse
slider on a separate shaft. The slider can be brought into mesh
with the teeth on the outside of the 1-2 slider.
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Enter The Stick
The perfect solution just very well may be a state-of-the-art manual
gearbox in a street-strip car. First, let’s look at a Jerico gearbox.
While Jerico is best known for their drag race gear boxes, they also
manufacture a wide array of other transmissions. Many Nextel Cup cars
regularly use Jerico four speeds, and believe it or not, Jerico also
manufactures gearboxes for road race applications – even for Nextel Cup
cars set up for road courses. Think about this for a minute: You have a
car that likely tips the scales at 3700 pounds, has 700 or so horsepower
under the hood and has to battle other similar cars around a road race
circuit for hundreds of miles. The cars must be down-shifted and
up-shifted constantly, with wide RPM ranges. The loads on the transmission
are incredible. And they obviously live.
So why can’t you use some of this technology in a good-old-fashioned
street strip car? You can, and it’s readily available (more on the
pieces later). But what about something like a speedometer drive. They don’t
use those in Nextel Cup cars. And few Bonneville cars use them either.
That’s correct, but if you ask the folks at Jerico, they’ll gladly
build you a transmission with a speedo-gear tailshaft. The third part of
the puzzle is the clutch. Yes, high tech, low maintenance, low pedal
pressure clutch assemblies are out there. You just have to find them (that’s
another story). Let’s get back to the transmission:
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Jerico
offers a wide array of input shaft configurations. This
particular trans is setup for a big block Ford application, but
Jerico offers a choice of input shaft lengths for standard or
deep bellhousings and spline configurations for virtually all
Chevy, Mopar or FoMoCo clutch discs.
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The Maximum Mix
Part of the puzzle, as mentioned above is getting a transmission built
that allows you to shift easily in both directions – up and down. How
Jerico accomplishes this is by way of a "road race slider". But
let’s back up a minute and look at how these transmissions work:
One thing you have to consider is the synchronizers. The Jerico's
uniquely designed gear, dog ring and slider eliminate weak, breakage-prone
synchronizers. Shifting is handled by special "dog teeth" which
project from the face of the slider and match "dog teeth" at the
face of first gear or shift rings on the three upper gears. When a slider
is moved toward a gear, the engagement teeth on its face mesh with the
teeth on the gear's dog ring. This dog-ring engaging tooth design
eliminates the harshness and rough shifting feel of a conventional
transmission which has been heavily modified for racing (i.e.: a "pro
shifted" gear box). As a matter of comparison, this special dog
clutch configuration is very similar to a motorcycle transmission. If
you've ever ridden a hi-performance bike (AKA "Crotch Rocket"),
you know what the shift feel is like.
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Yes,
you can purchase a race-quality gearbox with a speedometer drive
tailshaft. Jerico offers this tailshaft as an option on several
of their four speed gearbox configurations. There’s more too:
The mounting pad at the bottom of the tail housing carries a
variety of bolt patterns (Ford, GM, DNE-Richmond and Mopar),
allowing you to swap the Jerico in place of any other gearbox.
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Unlike the costly, one-piece cluster gears found on stock-type
transmissions, the Jerico features easily and inexpensively replaced
single components. Because of substantially larger engagement area, the
wear of Jerico gears, dog rings and sliders is minimal. Road race and
certain street applications incorporate a flat face with a three-degree
undercut on the sides of the dogs, which provides for instant self-locking
action. As the dogs of the slider and gear meet (as the shift begins) the
wedging action actually pulls the slider toward the gear. The undercuts
are the same on the acceleration and coast sides and both prevent the
transmission from jumping out of gear.
Banging Gears
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At
the rear of the tail housing, Jerico installs a Turbo 400 rear
seal along with a 1.5-inch long bushing (as opposed to a
standard TH400 bushing which measures 1.0-inch in overall
length). The seals and bushings are designed to work with a Dana
"Super Yoke" or an equivalent billet yoke. Meanwhile,
the output shafts are manufactured from billet steel and include
a 32-spline pattern -- the same spline configuration that is
used on the Turbo 400 as well as later Super T-10 gearboxes.
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It's no secret that stock street transmissions are designed for casual
shifting. But when you lean on the shifter assembly, things can go bad --
quickly. And in many cases, it's not the fault of the actual shifter, the
clutch set up or the driver. For example, Muncie (as well as Super T10)
shift arms are designed to swing in an arc and the shift fork is free to
pivot. As a result, the sleeve receives no real "guidance" from
the fork. In contrast, the Jerico gearbox was configured from the onset
for hard, full-force instant shifts. At each end of the case are three
shift rails. The shift forks are rigidly mounted to these shift rails via
socket head fasteners. The result is a completely guided fork that cannot
move or twist on the sliders.
The Jerico shift arms are crafted from solid billet material. There is
no welding present and unlike conventional transmissions, no weakening
O-ring grooves. In order to seal the shift arms, lip seals are recessed in
the shifter bosses on the side of the case. A pin located on the end of
the shift arm engages a groove in the fork, moving it. The shift arms
swing in an arc, but the fork, which is guided at both ends by the rail,
travels in a straight line. Obviously, the shortest distance between two
points is a straight line.
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The
Jerico gearbox is available with several different shifters, and
as you can see by the shifter mount on the tailshaft, shifters
can be mounted in a wide range of positions. For drag race
applications, a special Jerico in-line shifter tower is
utilized, but it’s high impractical on a street-driven
automobile. Jerico also offers an "H" pattern shifter
that includes the massive spherical rod end shift rods that are
designed and manufactured by Jerico exclusively. Take your pick.
Both are stout.
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There's more: Look at the typical rail motion in a manual gearbox: When
shifting from First to Second, the shift rail motion is constant. The same
applies to the shift from Third to Fourth. Unfortunately, this isn't so
easy for the Second to Third shift. In this situation, the slider and fork
must disengage Second gear, then come to a complete stop in neutral. Only
then will the interlocks between shift rails allow the 3-4 shift rail to
move. If the interlock in neutral is not included, the transmission will
effectively jam between two gears. Jerico engineers solved the puzzle in a
straightforward fashion. In order to speed up the shift, the 1-2 shift
rail is fitted with two detents, designed to stop completely in neutral.
This design prevents the heavy slider from overshooting and blocking out
the 2-3 shift. When the shift rail is either in first or second, only one
detent acts on it, so the shift feels light and smooth.
Innumerable Options
You should also consider gear ratios. A stock Detroit-built gearbox
offers a couple of ratio choices -- wide or close. On the flip side is the
Jerico. It's available with 300+ gear ratios -- enough for virtually any
hot street strip combination.
What Does This Prove?
It simply goes to show that a stick shift combination, when properly
setup is likely a whole bunch quicker in a well-built street-strip than an
equivalent Powerglide combination. And to be quite honest, if you drive a
car with a high stall speed converter on the street for any length of
time, it will get old in short order. The real point is, the stick shift
car can be driven on the street with ease.
Choices, Choices, Choices
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The
G-Force FG-5R gearbox is another option for row-it-yourself
enthusiasts. Capable of withstanding upward of 1,300 HP, this
transmission incorporates face-tooth gear engagement, an amazing
choice of individual gear ratios (more ratios than a
street-strip car will ever need) and several different shifter
combinations.
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Jerico isn’t the only choice when it comes to high performance
aftermarket stick shift transmissions. G-Force Racing Transmissions have
an equally stellar track record, and like Jerico, they offer four and five
speed manual gearboxes that are designed to live long and prosper in a
high horsepower street-strip application. And yes, they too are very
comfortable on the street, provided you pick the appropriate gearbox (FYI
– you can order these transmissions with a speedo drive too).
A good example of streetable G-Force technology is the
"GF-5R" transmission. It’s seen use in a wide array of
applications. Some of these include: drag racing (both clutchless and
clutch assisted), road racing, off road, and street/strip vehicles. It has
also seen considerable use in conventional rear engine dragsters,
roadsters, Bonneville salt flat racers and even in import drag racing. The
layout of this transmission allows it to be used as a 4-speed if an
overdrive is desired, or it can be set up as a regular 5-speed (5th
gear at 1:1). Like all G-Force Transmissions, this particular gearbox
comes with your choice of a Long H-Pattern or Vertical Gate shifter. An
air shifter can also be specified (but not likely for a street-driven
vehicle).
Other available options for this model are a magnesium case (which
saves 10 pounds), REM micropolished gears, needle bearing output (with
includes a Mark Williams hardened yoke), and a torsion bar. What’s with
the torsion bar? The torsion bar option is essentially what it sounds
like. This is a long bar that runs through a hollow countershaft. This bar
is connected to the input drive set at one end and to the rear of the
counter shaft at the other end by way of splines. The idea behind the
torsion bar is that the power transfers through this bar and consequently
twists it slightly, but only for an instant. This power is then
transferred to the counter shaft itself (the outer tube), thus driving the
vehicle forward. This twisting action helps relieve some of the impact
that normally gets transferred directly to the gears. This option is most
often used in heavy cars (typically 3,000 lb. or more) or in applications
with a very "stiff" clutch.
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A
number of different input shaft combinations are available. One
of the most common is this: a 1-1/8-26-spline Chevy arrangement.
At the rear, you can specify a 30 or 32 spline output (32 is a
typically large GM TH400). Shifter choice is varied as well.
This combination uses a conventional Long "H" pattern
shifter. Vertical Gate shifters are also available along with
air shifters for drag strip use only. Note too the speedo gear
portal – it’s covered with tape in this photo.
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G-Force transmissions (GF-5R included) are designed with a face tooth
engagement system to ensure reliable shifting at speeds exceeding 14,000
RPM. All gears are manufactured from military grade 9310 high nickel alloy
steel. The gears are also designed extra wide for more tooth contact, and
excessive weight is removed for decreased inertia. A crowned profile is
ground onto each gear after heat treating for more precise tolerances,
then shot-peened which adds an extra level of strength.
Further to this, the GF-5R is based around a split-case configuration.
In other words, you can split the transmission in half to service it. And
by the way, the G-Force manuals are probably the easiest manual
transmission in the world to service. Bearing supports are strategically
located near each gear for the utmost stiffness, and low-friction roller
bearings are incorporated in all gears and main shafts for near
friction-free operation. All G-force transmissions use a Rail Fork design
for smooth, effortless shifting with little wear as well as
interchangeable gears that can be easily and quickly replaced.
The GF-5R 5 speed transmission is most definitely a high performance
gearbox. If you need to row more than four, this is the way to go.