Super Stock Racing… on a Budget?
The latest CompetitionPlus.com project vehicle begins and it will be on a shoe-string budget
By Bobby Bennett, Photos by Michael Beard

It sounds nearly impossible, but Team Duck Tape has undertaken the task of racing IHRA Super Stock on a shoestring budget. Matt Zapp and Michael Beard intend to enter the arena of big dollar class racing and will document the journey via a series of articles found at CompetitionPlus.com.

Zapp and Beard are business partners at Staging Light, LLC, located in Madison, Ohio. Their small shop concentrates on the Motorsports industry, providing custom graphic design work, vinyl lettering and marketing promotion. The two friends currently race Hurst Hot Rod (10.90) and Hays Stock. In fact, Beard is the 2003 IHRA Stock World Champion.

Beard and Zapp make a great team.  Beard drives the '73 Dart Sport owned by Terry Knott in Stock, and Zapp is back "at home" in the '66 Chevelle with which he won Hot Rod at the 2003 Motor City Nationals.

 

Primary backing for their racing team comes from Henkel Consumer Adhesives, sellers of Duck Brand Duct Tape and Loctite products. An army of product companies and performance specialists assist the team. To complete this monumental challenge, every contact has been tapped for their expertise and help.

Team Duck Tape’s roots began at the local level where both men started their racing careers as bracket competitors. As is the case with many racers, Zapp and Beard desired to run on a larger scale. So they both entered the world of traveling IHRA sportsman competitors. Now the boys are attempting to expand their team to include a third entry, a class legal Super Stocker.


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Isn’t Super Stock an ultra-expensive class?

The financial commitment to do build a record setting entry is often quite steep. Much research has been done to discover what is needed versus what is wanted in this project. There are many well-built and fast class cars available across the country. Some come from big name companies and others from dedicated racers who perfect a particular combination.

Zapp and Beard intend to take a completely different approach to the category. Safety and reliability are the common denominators that will be used to build a “budget” version of an IHRA Super Stocker.

Zapp (right) discusses the rear subframe installation with Jason Davis (left) of Davis Race Cars, in Madison, Ohio. 

 

What is available and what can it ‘fit’ into?

In this case, the guys at Staging Light Graphics had a shop truck. The 1995 Chevrolet S-10 was a clean regular pickup that was intended for deliveries and shop duties. The truck had already been cleaned, lowered, and painted. Staging Light made and installed the custom gunmetal gray SS stripes for the final aesthetic touch.  After the 176,000 mile 4.3 stock combination began to have trouble, mental wheels started to turn. The truck was clean and had a beautiful interior. Would it make for a good racecar?

After looking at the class indexes and national records, Zapp and Beard began looking for regular competitors that were running a truck in Super Stock. There are a handful of fast trucks in the country and some tough drivers wheeling them around.


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Considering the fact that the S-10 was paid for and available, the verdict from the jury was an astounding ‘Yes’. So the team began to look for parts that were lying around and as well as what was available on the internet.


After removing the bed, "Burnout Bill" completes the disassembly of the last remaining stock components. 

Matt, Bill, and Buckwheat guide the stock 4.3L Vortech and transmission out of the engine bay as a single unit.

 

With a small block and a powerglide transmission from Abruzzi Racing Transmissions, it was determined that the truck would be a strong GT/TB or GT/TC candidate.  It may not end up being a record-setter, but the goal is to get the truck to run under the index anywhere, and end up in the winner’s circle, all without breaking the bank.

Take it off or take it out?

A truck disassembly party occurred on Friday night of Labor Day weekend. A complete, running pick-up truck rolled into the garage at 6:30 PM. By 1:00 AM that same night, very little of the truck remained.

The entire driveline was pulled and sitting on the ground. The bed was taken off and the stock fuel system removed. The brake lines and drive shaft were also removed. Up front all of the computer control devices, ABS and air conditioning components were taken out of the engine compartment.

When the truck rolled back out of the shop, it was substantially lighter and ready to head to the chassis shop. 


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The S&W Race Cars S-10 kit came with the fully welded frame, shock mounts, 4-link bars, wheel tubs, and a 9" Ford housing.

 

What chassis changes are permitted and what is necessary?

Super Stock entries must retain a stock style appearance but can utilize a ‘big tire’ in the rear. An alternate rear end housing is permissible and aftermarket suspension is encouraged.  In the GT categories, newer vehicles can be outfitted with older engines that were not originally available in a particular car or truck.

A quick hunt online proved that S & W Chassis in Pennsylvania had a rear back-half kit available. The kit was too inexpensive to pass up as it came fully welded with a 4-link suspension and a 9” Ford housing. The entire rear kit was ordered for under $2,000.

Davis Race Cars installed the roll cage, tied into both the front and rear frame members.  The stock seats fit right back in, complete with center console armrest! 

 

A roll cage is mandatory for safety. It also serves a practical purpose by stiffening the truck enough to allow the geometry of a pick-up to work. The team turned to a local chassis expert, Jason Davis.

Davis Racecars, of Madison, Ohio, took delivery of the truck the first weekend in September. Within three weeks the truck was completely back-halfed and a cage was installed. The truck was test-fit with a mock engine and transmission to fabricate the mounts for each. A set of Hedman fenderwell exit headers was fit up. The transmission cross member and safety hoop was constructed. Small items such as mounting the rear bumper and the shifter were also finished in that short period of time.

Within 21 days and about $5,500 later, the little shop truck had been transformed into a near roller. What was missing could be found at less than list prices.


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Zapp painted the rear end housing before being assembled by Randy Smith.  Zapp's 12-yr-old nephew, Zach, learned how to spray on the frame, and did a great job.

 

Used parts anyone?

The truck still lacked the necessary components to roll out of the shop at Davis Racecars. A set of used 9” gears were purchase for $50 and then a nodular section was bought second hand. Moser Engineering was tapped for the axle and bearing kit because they sell a quality product and they are the sponsor of the Moser Axle Mania shootout in IHRA!

Fellow IHRA racer Randy Smith, of Levittsburg, Ohio, finished the rearend as a courtesy to the team. With a completed rear housing, there still wasn’t anything which to set the truck down on the ground.

Zapp had a leftover set of wheels from his bracket dragster. Although the wheel is too large for optimal performance, it will get the job done. Mickey Thompson tires has been an outstanding supporter of Team Duck Tape, so the set of 15” x 15” Weld Wheels were selected for the task and then wrapped with a set of Mickey Thompson 14” x 32” tires.

The team converted used parts into used parts, by selling many of the new or ‘gently used’ stock components that came out of the truck, like the engine, transmission, exhaust, wheels, tires, and more.

The stock frame is cut off behind the cab, and the S&W frame is squared, leveled, and then welded to the stock frame.  In the background, left, the wheeltub installation has been completed.

 

Where is it now?

The truck is now a true rolling chassis. Engine compartment detail and preparation is next on the list of items to complete. The mild steel roll cage needs prepped and painted as well.

Once the additional paintwork is finished, the interior will need reinstalled. For now, the truck sits quietly in the shop awaiting the next major attack by Team Duck Tape.

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